Custom prismatic battery packs: applications, structure and selection
Prismatic packs offer a regular footprint and high space efficiency. They suit energy storage, AGVs and intralogistics vehicles, telecom backup, medical equipment and industrial instruments. We design, build and deliver to your capacity, size and interface.
Applications
Where this form factor fits
A prismatic enclosure is regular and easy to mount in rows, so cabinet-style storage, AGV battery bays and rack-mounted equipment can use the space fully. These applications run large capacities and frequent cycles, which puts the emphasis on thermal layout, mounting structure and BMS protection. We design the pack as a whole against your cabinet or bay dimensions, discharge profile and communication requirements.
AGVs and intralogistics vehicles
Telecom base-station backup
Medical equipment
Industrial instruments and testers
Robot platforms
Data-center backup
Checklist
What to confirm before selection
Tell us these details and we will select the option that balances performance and cost for you.
| Item | Description |
|---|---|
| System voltage | Commonly 12 V / 24 V / 48 V platforms; others within 3.0–110 V can be assessed |
| Capacity range | Built to your requirements from 0.1 Ah to 600 Ah, confirmed per model |
| Discharge requirement | Continuous and peak rates matched to the duty cycle, per model |
| Structure & interface | Customised to your mounting space, fixing method, output connectors and communication needs |
| Certification & transport | 17 certifications and reports held (existing models): CE / IEC 62133 / UL 2054 / RoHS / REACH etc.; applicability confirmed per model and target market |
Note: the certifications and reports above were obtained for existing models. Other models are handled per your target market and specifications — existing reports are provided directly, and new items are applied for by our team together with you.
The above describes the general matching logic only. The final selection is made by us — your requirements come first, and we work to reduce your cost as far as safety allows.
FAQ
Common questions
Which projects suit a prismatic pack?
Projects with larger capacities that need row mounting or cabinet installation — residential and C&I storage, AGVs, telecom backup and rack-mounted industrial equipment. Share your cabinet or bay dimensions and we will propose a layout.
Can you build to our cabinet dimensions?
Yes. Provide the three-dimensional limits of the space, the fixing method and the output interface, and we design the structure accordingly, with the thermal layout and BMS protection included. Samples follow the same technical and inspection standards as production.
How do pouch and prismatic aluminium-shell differ?
Both can be square or rectangular — the difference is the enclosure. Pouch batteries are heat-sealed in aluminium-plastic film: the battery carries no structural load, so packs can be thin or shaped. Prismatic aluminium-shell batteries are welded in a metal case that doubles as the structural member, so single-unit capacity can be made larger. Which one fits is decided by us against your space and capacity requirements.
What certification does an export storage project need?
CE / IEC 62133 / UL 2054 / RoHS / REACH have been passed, and the applicable items are confirmed per your target market and model. Existing reports are provided directly.
Prismatic battery pack customisation: large-format grouping, fewer structural parts
Tell us the bay dimensions, target capacity and voltage, continuous and peak current, operating temperature and cycle count — we choose prismatic aluminium-shell batteries, lay out the series-parallel arrangement, and deliver busbar, BMS and thermal-structure data.